Custom Power Supply Cables Manufacturer
OEM power cable manufacturing for PC hardware brands, electronics brands, engineering teams and long-term supply programs.
Cablivo manufactures custom power supply cables for projects requiring accurate connectors, stable wiring, clear pinout, suitable AWG, controlled appearance and packaging-ready delivery. Our work covers custom PSU cables, DC power cables, adapter cables, battery power cables, equipment power cables, power harnesses and molded power cable assemblies. Send drawings, BOM, sample photos, connector models, cable length, voltage, current, target quantity or packaging files for project review.
- Custom PSU, DC and equipment power cables
- Connector, pinout, polarity and AWG review
- Sample development before bulk production
- Testing, labeling, packaging and shipment coordination
- MOQ starts from 500 pcs for many custom cable projects
18 Years
Cable experience
20,000+ m²
Factory space
1,500+ People
Cross-functional team
3 Bases
Manufacturing bases
80+ Machines
Injection molding capacity
Private Label Power Cable Programs
Brand programs need more than cable production. Cablivo can discuss product appearance, labels, packaging files and carton information before bulk order preparation.
Logo Details
Logo or marking details can be discussed for molded connectors, labels, insert cards or packaging artwork. Logo position, color, size and surface treatment should be confirmed through artwork or sample review before production.
Retail Box
Retail box or color box packaging may be suitable for PC cable kits, DC power cable sets, accessory cables and brand programs. Artwork, barcode, insert card, SKU and box size should be reviewed before mass production.
Barcode Labels
Barcode labels help retail, ecommerce and warehouse receiving. Cablivo can discuss barcode label placement, product labels, client SKU labels and carton labels according to provided label files and packing method.
Carton Marks
Carton marks support export packing and warehouse identification. Typical details may include product model, SKU, PO number, quantity, carton number, gross weight, net weight, size and destination, depending on order requirements.
Private Label Power Cable Programs
Brand programs need more than cable production. Cablivo can discuss product appearance, labels, packaging files and carton information before bulk order preparation.
Logo Details
Logo or marking details can be discussed for molded connectors, labels, insert cards or packaging artwork. Logo position, color, size and surface treatment should be confirmed through artwork or sample review before production.
Retail Box
Retail box or color box packaging may be suitable for PC cable kits, DC power cable sets, accessory cables and brand programs. Artwork, barcode, insert card, SKU and box size should be reviewed before mass production.
Barcode Labels
Barcode labels help retail, ecommerce and warehouse receiving. Cablivo can discuss barcode label placement, product labels, client SKU labels and carton labels according to provided label files and packing method.
Carton Marks
Carton marks support export packing and warehouse identification. Typical details may include product model, SKU, PO number, quantity, carton number, gross weight, net weight, size and destination, depending on order requirements.
From First Files to Approved Sample
Sample development should create a confirmed reference for bulk production. Clear revision records help avoid appearance, wiring or packaging changes later.
Step
Cablivo Support
Output
Project File Review
Review drawing, BOM, sample photos, connector, pinout, length and quantity
Missing information list
Specification Confirmation
Discuss connector, AWG, polarity, material, sleeve, packaging and test needs
Sample-ready specification
Sample Preparation
Prepare prototype according to confirmed details
Cable sample or cable kit sample
Sample Check
Check length, connector fit, pinout, polarity, appearance and packaging if required
Internal sample check notes
Sample Revision
Adjust connector, length, sleeve, label, molded part or packaging if needed
Revised sample record
Sample Approval
Confirm final sample, final drawing, final BOM and packaging file
Approved sample for production
Bulk Preparation
Prepare material, production file, inspection points and packing details
Production-ready file
Custom Power Supply Cables Frequently Asked Questions
Common questions before quotation, sample development, testing, packaging and bulk production discussion.
What power supply cables can Cablivo manufacture?
Cablivo can discuss custom PSU cables, DC power cables, adapter cables, battery power cables, power cable assemblies, power harnesses and molded power cable assemblies. Product scope depends on connector type, wire structure, voltage, current, AWG, length, packaging and testing requirements.
Can you make custom PSU cables for PC hardware brands?
Yes, Cablivo can discuss custom PSU cable projects such as 24 Pin ATX, CPU EPS, PCIe GPU, 12VHPWR / 12V-2×6, SATA Power, Molex and sleeved cable kits. PSU model, pinout, cable list, length, sleeve color and packaging files should be reviewed before sampling.
Can you make DC power cables from sample photos?
Yes. Sample photos can help begin review, especially when full drawings are not available. For DC power cables, please also provide plug size, polarity, voltage, current, cable length, AWG target, application and quantity when possible.
What is the MOQ for custom power cables?
MOQ starts from 500 pcs for many custom cable projects. Final MOQ depends on connector type, cable structure, material, overmolding requirement, tooling need, packaging plan and order quantity. Multi-SKU programs should provide quantity per SKU.
How do you confirm polarity for DC power cables?
Cablivo reviews polarity marks, plug drawings, wiring diagrams, device interface photos or old samples before sampling. Polarity check can be discussed as part of inspection according to project requirements.
Do you support pinout review for PSU cables?
Yes. Pinout review is recommended for PSU cable projects. Please provide PSU model, connector-side information, pinout table, old cable sample photos or approved wiring details before sample development.
Can you help when drawings are incomplete?
Yes. Cablivo can begin with available files such as sample photos, connector images, application notes or device interface photos. After review, missing details may be listed for confirmation before sampling.
Do you offer sleeved power cables?
Cablivo can discuss sleeved PSU cables and custom PC cable programs using PET sleeve, nylon sleeve, paracord sleeve or other material discussions according to project needs. Color, cable diameter, cable comb fit and packaging should be confirmed through samples.
Can Cablivo make molded power cables?
Yes. Cablivo can discuss molded or overmolded power cable assemblies, including connector protection, strain relief, cable exit direction, logo position, material and color. Tooling needs and sample validation should be reviewed case by case.
What tests can be discussed?
Testing may include continuity, polarity, Hi-Pot, insulation, connector fit, pull force, cable length, appearance, packaging inspection and pre-shipment inspection according to product type and project requirements. Test scope should be confirmed before production.
Can you support private label packaging?
Yes. Packaging discussions may include bulk packing, PE bag, OPP bag, retail box, color box, industrial packing, export carton and private label packaging. Barcode files, SKU labels, artwork and carton mark details should be confirmed before bulk production.
Can you manage multi-SKU power cable programs?
Yes. Cablivo can review SKU lists, cable length lists, connector versions, color versions, barcode labels, packing methods and carton marks. A clear SKU table helps reduce mix-up risk and supports repeat order management.
How long does sampling usually take?
For planning discussion, simple cable samples may take around 7–15 working days after file and material confirmation. Sleeved PSU samples, molded cables or projects requiring tooling may take longer. Final timing should be confirmed after review.
How long does bulk production usually take?
For planning discussion, many bulk orders may require around 15–35 working days after sample approval, final files, material confirmation and packaging approval. Quantity, SKU count, connector availability and production schedule may affect timing.
Can you support export shipment coordination?
Cablivo can discuss shipment options according to destination, order quantity, packaging size, delivery schedule and client preference. Basic export documents such as commercial invoice, packing list, carton information and shipping marks can be supported according to order details.
Can NDA requirements be discussed?
Yes. For projects involving unreleased devices, private label products, engineering drawings or brand files, NDA requirements can be discussed before sharing sensitive project information.
Send Your Power Cable Project
Share your power supply cable requirements with Cablivo for review. Helpful details include product type, PSU model, DC plug size, connector model, pinout, polarity, voltage, current, AWG, cable length, sleeve material, color, sample photos, drawing, BOM, target quantity, packaging plan, testing requirement and target delivery date. For brand or distributor programs, please include SKU list, barcode files, packaging artwork, carton mark requirements and quantity per SKU when available. If technical files are not complete, send current photos or application notes first. Cablivo will review the project information and help confirm the next step for quotation, sample development or bulk production discussion.