Custom Power Supply Cables Manufacturer
OEM power cable manufacturing for PC hardware brands, electronics brands, engineering teams and long-term supply programs.
Cablivo manufactures custom power supply cables for projects requiring accurate connectors, stable wiring, clear pinout, suitable AWG, controlled appearance and packaging-ready delivery. Our work covers custom PSU cables, DC power cables, adapter cables, battery power cables, equipment power cables, power harnesses and molded power cable assemblies. Send drawings, BOM, sample photos, connector models, cable length, voltage, current, target quantity or packaging files for project review.
- Custom PSU, DC and equipment power cables
- Connector, pinout, polarity and AWG review
- Sample development before bulk production
- Testing, labeling, packaging and shipment coordination
- MOQ starts from 500 pcs for many custom cable projects
18 Years
Cable experience
20,000+ m²
Factory space
1,500+ People
Cross-functional team
3 Bases
Manufacturing bases
80+ Machines
Injection molding capacity
Power Supply Cable Projects Cablivo Can Support
Power supply cable projects may start from a PSU model, DC plug size, equipment interface, drawing, old sample or brand packaging plan. Cablivo helps turn project details into sample-ready cable specifications.
PSU Cables
Custom PSU cables are used inside PC builds, gaming systems, workstations and hardware accessory programs.
DC Power Cables
DC power cables for adapters, LED devices, cameras, monitoring equipment, battery systems and electronic devices.
Adapter Cables
Adapter cable projects often require accurate plug matching, cable flexibility, strain relief and labeling.
Power Harnesses
Power harnesses for equipment, control systems, power modules and internal device connections.
Molded Cables
Molded power cable assemblies for connector protection, strain relief, cable exit control and repeatable production appearance.
Packaged Programs
Packaged cable programs for brands, retail channels and distributors requiring multiple cable styles or SKU versions.
Packaging Options for Power Cable Orders
Packaging should match product type, target channel and shipment plan. Cablivo can discuss packaging and labels before bulk production.
Bulk Packing
Bulk packing is suitable for industrial power cables, equipment cables, internal harnesses and project-use cable assemblies. It focuses on protection, quantity control and clean delivery rather than retail presentation.
PE Bag
PE bag packaging can be used for many cable assemblies, DC power cables and simple power leads. It helps separate products by SKU, protects the cable during handling and supports label placement.
OPP Bag
OPP bag packaging is often used for accessory cables or simple retail-ready cable products. Label, barcode and insert card details should be confirmed before production.
Retail Box
Retail boxes are suitable for brand programs, PC PSU cable kits and packaged cable sets. Artwork, barcode, color, product name, insert card and packaging size should be approved before mass production.
Color Box
Color box packaging supports stronger shelf presentation for branded cable programs. Box structure, printing file, barcode position and product fixing method should be discussed before order confirmation.
Industrial Pack
Industrial packing focuses on connector protection, wire number labels, part identification, carton information and installation-friendly delivery for equipment or factory assembly projects.
Export Carton
Export cartons should confirm carton size, quantity per carton, gross weight, net weight, carton mark, product model, SKU and destination details before shipment preparation.
Private Label
Private label packaging can include product labels, barcode labels, client SKU labels, logo stickers, insert cards, retail boxes and carton marks according to provided brand files.
Connector and Pinout Review Before Sampling
Power cable accuracy starts with connector review. Similar-looking connectors may have different pinout, orientation, lock structure or mating requirements.
Reduce Cable Fit and Wiring Errors Before Sample Work
Cablivo reviews connector and wiring information before preparing custom power supply cable samples. For PC PSU cables, PSU-side pinout and device-side connector arrangement should be confirmed carefully. For DC power cables, plug size and polarity are essential. For equipment power harnesses, connector housing, terminal type, wire sequence and branch layout need clear review.
Files such as connector datasheets, old sample photos, pinout tables, device interface images and marked drawings can reduce review time. When files are incomplete, Cablivo can begin with available photos and prepare a missing information list.
- Connector model and mating part
- Pin count, cavity position and orientation
- PSU-side and device-side pinout
- DC plug size and polarity
- Terminal type and housing series
- Cable exit direction and strain relief
- Fit check requirement after sample
Connector and Pinout Review Before Sampling
Power cable accuracy starts with connector review. Similar-looking connectors may have different pinout, orientation, lock structure or mating requirements.
Reduce Cable Fit and Wiring Errors Before Sample Work
Cablivo reviews connector and wiring information before preparing custom power supply cable samples. For PC PSU cables, PSU-side pinout and device-side connector arrangement should be confirmed carefully. For DC power cables, plug size and polarity are essential. For equipment power harnesses, connector housing, terminal type, wire sequence and branch layout need clear review.
Files such as connector datasheets, old sample photos, pinout tables, device interface images and marked drawings can reduce review time. When files are incomplete, Cablivo can begin with available photos and prepare a missing information list.
- Connector model and mating part
- Pin count, cavity position and orientation
- PSU-side and device-side pinout
- DC plug size and polarity
- Terminal type and housing series
- Cable exit direction and strain relief
- Fit check requirement after sample
Example Project References Without Brand Disclosure
Project examples below show common power cable situations. Names are not disclosed; specifications and results depend on final project review.
DC Power Assembly
A DC power assembly project for monitoring equipment, focused on connector fit, polarity and production-ready specifications.
PSU Cable Kit
A sleeved PSU cable kit project for a PC accessory program, focused on cable list accuracy, appearance and packaging presentation.
Multi-SKU Supply
A multi-SKU power cable supply project for a distributor, focused on SKU control, labeling and warehouse receiving.
Connector and Pinout Review Before Sampling
Power cable accuracy starts with connector review. Similar-looking connectors may have different pinout, orientation, lock structure or mating requirements.
Reduce Cable Fit and Wiring Errors Before Sample Work
Cablivo reviews connector and wiring information before preparing custom power supply cable samples. For PC PSU cables, PSU-side pinout and device-side connector arrangement should be confirmed carefully. For DC power cables, plug size and polarity are essential. For equipment power harnesses, connector housing, terminal type, wire sequence and branch layout need clear review.
Files such as connector datasheets, old sample photos, pinout tables, device interface images and marked drawings can reduce review time. When files are incomplete, Cablivo can begin with available photos and prepare a missing information list.
- Connector model and mating part
- Pin count, cavity position and orientation
- PSU-side and device-side pinout
- DC plug size and polarity
- Terminal type and housing series
- Cable exit direction and strain relief
- Fit check requirement after sample
Connector and Pinout Review Before Sampling
Power cable accuracy starts with connector review. Similar-looking connectors may have different pinout, orientation, lock structure or mating requirements.
Reduce Cable Fit and Wiring Errors Before Sample Work
Cablivo reviews connector and wiring information before preparing custom power supply cable samples. For PC PSU cables, PSU-side pinout and device-side connector arrangement should be confirmed carefully. For DC power cables, plug size and polarity are essential. For equipment power harnesses, connector housing, terminal type, wire sequence and branch layout need clear review.
Files such as connector datasheets, old sample photos, pinout tables, device interface images and marked drawings can reduce review time. When files are incomplete, Cablivo can begin with available photos and prepare a missing information list.
- Connector model and mating part
- Pin count, cavity position and orientation
- PSU-side and device-side pinout
- DC plug size and polarity
- Terminal type and housing series
- Cable exit direction and strain relief
- Fit check requirement after sample
Example Project References Without Brand Disclosure
Project examples below show common power cable situations. Names are not disclosed; specifications and results depend on final project review.
DC Power Assembly
A DC power assembly project for monitoring equipment, focused on connector fit, polarity and production-ready specifications.
PSU Cable Kit
A sleeved PSU cable kit project for a PC accessory program, focused on cable list accuracy, appearance and packaging presentation.
Multi-SKU Supply
A multi-SKU power cable supply project for a distributor, focused on SKU control, labeling and warehouse receiving.
Private Label Power Cable Programs
Brand programs need more than cable production. Cablivo can discuss product appearance, labels, packaging files and carton information before bulk order preparation.
Logo Details
Logo or marking details can be discussed for molded connectors, labels, insert cards or packaging artwork. Logo position, color, size and surface treatment should be confirmed through artwork or sample review before production.
Retail Box
Retail box or color box packaging may be suitable for PC cable kits, DC power cable sets, accessory cables and brand programs. Artwork, barcode, insert card, SKU and box size should be reviewed before mass production.
Barcode Labels
Barcode labels help retail, ecommerce and warehouse receiving. Cablivo can discuss barcode label placement, product labels, client SKU labels and carton labels according to provided label files and packing method.
Carton Marks
Carton marks support export packing and warehouse identification. Typical details may include product model, SKU, PO number, quantity, carton number, gross weight, net weight, size and destination, depending on order requirements.
Private Label Power Cable Programs
Brand programs need more than cable production. Cablivo can discuss product appearance, labels, packaging files and carton information before bulk order preparation.
Logo Details
Logo or marking details can be discussed for molded connectors, labels, insert cards or packaging artwork. Logo position, color, size and surface treatment should be confirmed through artwork or sample review before production.
Retail Box
Retail box or color box packaging may be suitable for PC cable kits, DC power cable sets, accessory cables and brand programs. Artwork, barcode, insert card, SKU and box size should be reviewed before mass production.
Barcode Labels
Barcode labels help retail, ecommerce and warehouse receiving. Cablivo can discuss barcode label placement, product labels, client SKU labels and carton labels according to provided label files and packing method.
Carton Marks
Carton marks support export packing and warehouse identification. Typical details may include product model, SKU, PO number, quantity, carton number, gross weight, net weight, size and destination, depending on order requirements.
Custom Power Supply Cables Frequently Asked Questions
Common questions before quotation, sample development, testing, packaging and bulk production discussion.
What power supply cables can Cablivo manufacture?
Cablivo can discuss custom PSU cables, DC power cables, adapter cables, battery power cables, power cable assemblies, power harnesses and molded power cable assemblies. Product scope depends on connector type, wire structure, voltage, current, AWG, length, packaging and testing requirements.
Can you make custom PSU cables for PC hardware brands?
Yes, Cablivo can discuss custom PSU cable projects such as 24 Pin ATX, CPU EPS, PCIe GPU, 12VHPWR / 12V-2×6, SATA Power, Molex and sleeved cable kits. PSU model, pinout, cable list, length, sleeve color and packaging files should be reviewed before sampling.
Can you make DC power cables from sample photos?
Yes. Sample photos can help begin review, especially when full drawings are not available. For DC power cables, please also provide plug size, polarity, voltage, current, cable length, AWG target, application and quantity when possible.
What is the MOQ for custom power cables?
MOQ starts from 500 pcs for many custom cable projects. Final MOQ depends on connector type, cable structure, material, overmolding requirement, tooling need, packaging plan and order quantity. Multi-SKU programs should provide quantity per SKU.
How do you confirm polarity for DC power cables?
Cablivo reviews polarity marks, plug drawings, wiring diagrams, device interface photos or old samples before sampling. Polarity check can be discussed as part of inspection according to project requirements.
Do you support pinout review for PSU cables?
Yes. Pinout review is recommended for PSU cable projects. Please provide PSU model, connector-side information, pinout table, old cable sample photos or approved wiring details before sample development.
Can you help when drawings are incomplete?
Yes. Cablivo can begin with available files such as sample photos, connector images, application notes or device interface photos. After review, missing details may be listed for confirmation before sampling.
Do you offer sleeved power cables?
Cablivo can discuss sleeved PSU cables and custom PC cable programs using PET sleeve, nylon sleeve, paracord sleeve or other material discussions according to project needs. Color, cable diameter, cable comb fit and packaging should be confirmed through samples.
Can Cablivo make molded power cables?
Yes. Cablivo can discuss molded or overmolded power cable assemblies, including connector protection, strain relief, cable exit direction, logo position, material and color. Tooling needs and sample validation should be reviewed case by case.
What tests can be discussed?
Testing may include continuity, polarity, Hi-Pot, insulation, connector fit, pull force, cable length, appearance, packaging inspection and pre-shipment inspection according to product type and project requirements. Test scope should be confirmed before production.
Can you support private label packaging?
Yes. Packaging discussions may include bulk packing, PE bag, OPP bag, retail box, color box, industrial packing, export carton and private label packaging. Barcode files, SKU labels, artwork and carton mark details should be confirmed before bulk production.
Can you manage multi-SKU power cable programs?
Yes. Cablivo can review SKU lists, cable length lists, connector versions, color versions, barcode labels, packing methods and carton marks. A clear SKU table helps reduce mix-up risk and supports repeat order management.
How long does sampling usually take?
For planning discussion, simple cable samples may take around 7–15 working days after file and material confirmation. Sleeved PSU samples, molded cables or projects requiring tooling may take longer. Final timing should be confirmed after review.
How long does bulk production usually take?
For planning discussion, many bulk orders may require around 15–35 working days after sample approval, final files, material confirmation and packaging approval. Quantity, SKU count, connector availability and production schedule may affect timing.
Can you support export shipment coordination?
Cablivo can discuss shipment options according to destination, order quantity, packaging size, delivery schedule and client preference. Basic export documents such as commercial invoice, packing list, carton information and shipping marks can be supported according to order details.
Can NDA requirements be discussed?
Yes. For projects involving unreleased devices, private label products, engineering drawings or brand files, NDA requirements can be discussed before sharing sensitive project information.
Send Your Power Cable Project
Share your power supply cable requirements with Cablivo for review. Helpful details include product type, PSU model, DC plug size, connector model, pinout, polarity, voltage, current, AWG, cable length, sleeve material, color, sample photos, drawing, BOM, target quantity, packaging plan, testing requirement and target delivery date. For brand or distributor programs, please include SKU list, barcode files, packaging artwork, carton mark requirements and quantity per SKU when available. If technical files are not complete, send current photos or application notes first. Cablivo will review the project information and help confirm the next step for quotation, sample development or bulk production discussion.